Entering the era of digitised pharma manufacture
In response to the growing need for pharmaceutical packaging innovations and digitalisation, Schott has introduced its Smart Containers concept, which enables Industry 4.0 for pharma manufacturers to unlock the power of machine vision and big data analytics on pharmaceutical filling lines. Each Schott Smart Container is laser-marked with a unique identifier to create unprecedented traceability throughout the manufacturing process.
The technology can be used to improve reject management and line clearance. Other applications include reducing the risk of mix-up, optimising lyophilisation processes and supporting container-based targeted recalls.
Each Smart Container is marked with a data matrix code that can be as small as 1mm x 1mm, which equals 14 x 14 dots. Developed according to ISO/IEC 16022, the numeric or alphanumeric machine-readable code contains 16 or 24 digits, leading to sextilions of possible individual numbers.
For vials, the identifier is positioned at the bottom, hence eliminating the need to turn the container or install multiple cameras, as would be the case if the code were placed on the body of the vial. The code remains stable during the whole fill and finish process including washing, autoclaving and depyrogenation up to temperatures of 600°C.
It resists abrasion and avoids the risk of particle contamination, a key advantage over solutions that need additional substances for the application of the code. Moreover, in contrast to engraving laser technologies, the data matrix code of Smart Container is applied via melting in order to maintain glass strength.
By inextricably linking the code to the container at the earliest possible stage within the entire value chain, the concept is said to offer an advantage over systems wherein the code is attached or adhered at a later stage.
